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Next Gen Ranger Raptor Stage 1 Intercooler Upgrade
$1,760.00 AUD
Unit price perPay with
The Process West Stage 1 Intercooler is a direct bolt-in replacement for the factory unit on the Ford Ranger Raptor V6, engineered to deliver improved cooling efficiency, consistent power delivery, and long-term reliability on road or off.
Largest factory replacement core on the market.
At 480 x 180 x 125mm, this bar and plate core maximises airflow and outperforms any comparable factory replacement option. Built to handle high boost pressures and demanding off-road conditions without compromise.
Compatible with factory piping.
The Stage 1 intercooler works directly with the existing factory piping. For those looking to go further, the Process West Intercooler Hard Piping Kit is available separately in black or red (PWRR01B-pipe / PWRR01R-pipe).
Removes the factory shutter system.
The factory intercooler shutter system is eliminated, ensuring unrivalled cooling efficiency and consistent power delivery across all conditions and terrain.
Bolt-in installation.
No cutting or permanent modification required. Designed for a straightforward fit with minimal downtime.
A proven foundation for your Next Gen Ranger Raptor build.
$1,760.00 AUD
Unit price perStage 1 Performance Package - Next Gen Ranger Raptor
Built it once. Build it Right.
Skip the incremental upgrades and replace your restrictive factory components with one unified solution: The Process West Performance Package.
Overhaul your platform with a complete, bolt-on power system designed to work in perfect harmony.
View the package to customise your options.
In Pursuit of Something More.
There's more power under the hood, and the stock intercooler isn’t going to unlock it. Ours will.
Ground-Up Performance Engineering.
Our designs all follow a similar path. We remove the stock cooler and 3D scan the engine bay to determine the precise constraints of the available space. Once we know what we’re working with, we generate functional renders and finalise form, function, and fitment.
Following our digital models, we generate 3D printed prototypes for further, real-world confirmation of size, fitment, and installation ease. When our prototype is perfect, it's on to manufacturing.
Proudly Built Down Under.
All our products are built in-house at our Australian facility. From billet aluminium CNC machining, welding, powder coating and packaging.
Tested & Independently Verified.
We take our product testing one step further. Every new Intercooler is sent to specialist tuners who confirm installation ease, power gains, and reliability.
Preferred By Record Holders.
You’ll find Process West in some of the quickest and fastest builds in the world, driven by those who only care about one thing. Results.
Pioneers Since 2003.
Process West is built on continuous innovation. We’ve been building intercoolers and innovating airflow dynamics for over 20 years. Every intercooler we develop is designed to set new performance benchmarks in turbocharged builds.
