Next Gen Ranger Raptor Stage 1 Intercooler Upgrade

SKU: PWRRIC01

$1,760.00 AUD

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The Process West Stage 1 Intercooler is a direct bolt-in replacement for the factory unit on the Ford Ranger Raptor V6, engineered to deliver improved cooling efficiency, consistent power delivery, and long-term reliability on road or off.

Largest factory replacement core on the market.

At 480 x 180 x 125mm, this bar and plate core maximises airflow and outperforms any comparable factory replacement option. Built to handle high boost pressures and demanding off-road conditions without compromise.

Compatible with factory piping.

The Stage 1 intercooler works directly with the existing factory piping. For those looking to go further, the Process West Intercooler Hard Piping Kit is available separately in black or red (PWRR01B-pipe / PWRR01R-pipe).

Removes the factory shutter system.

The factory intercooler shutter system is eliminated, ensuring unrivalled cooling efficiency and consistent power delivery across all conditions and terrain.

Bolt-in installation.

No cutting or permanent modification required. Designed for a straightforward fit with minimal downtime.

A proven foundation for your Next Gen Ranger Raptor build.

2023 - 2026 Ford Ranger Raptor (Next Gen)

Next Gen Ranger Raptor Stage 1 Intercooler Upgrade

$1,760.00 AUD

$1,760.00 AUD

Customer Reviews

Overall rating: 5.0 / 5 from 3 reviews.

Customer photo review of Stage 2 Intercooler - Next Gen Ranger Raptor

540whp, almost 530lbft TQ Says it all. And almost 1mpg better fuel mileage! I have the entire Process West catalog of parts; Intercooler, Charge & Crossover pipes, Cold Air Intake/Filter Box, and Transmission Cooler. I knew the PW brand from previous Subaru builds and didn’t hesitate and ordered everything they made for my truck. Quality and fitment are of the highest caliber as is the factory support—even all the way over here in the USA. At first, my plan was stage 1 (then wanted more). I changed my mind and after a quick email to PW, a charge pipe conversion kit to Stage 2 was in the mail—and they also saved me money by sending me to a U.S. based distributor that had a sale on the larger Intercooler. A year after all the parts were installed, and while cleaning air filter, I over tightened my plexiglass Airbox lid and “star” cracked it around screw holes—another simple email and instantly a new replacement lid showed up. PW has the engineering, manufacturing, and customer service which are all beyond reproach—think about that before you consider a lower priced option.

Stage 2 Intercooler - Next Gen Ranger Raptor

In Pursuit of Something More. 

There's more power under the hood, and the stock intercooler isn’t going to unlock it. Ours will.

Ground-Up Performance Engineering.

Our designs all follow a similar path. We remove the stock cooler and 3D scan the engine bay to determine the precise constraints of the available space. Once we know what we’re working with, we generate functional renders and finalise form, function, and fitment.

Following our digital models, we generate 3D printed prototypes for further, real-world confirmation of size, fitment, and installation ease. When our prototype is perfect, it's on to manufacturing.

Proudly Built Down Under.

All our products are built in-house at our Australian facility. From billet aluminium CNC machining, welding, powder coating and packaging. 

Tested & Independently Verified.

We take our product testing one step further. Every new Intercooler is sent to specialist tuners who confirm installation ease, power gains, and reliability.

Preferred By Record Holders.

You’ll find Process West in some of the quickest and fastest builds in the world, driven by those who only care about one thing. Results.

Pioneers Since 2003.

Process West is built on continuous innovation. We’ve been building intercoolers and innovating airflow dynamics for over 20 years. Every intercooler we develop is designed to set new performance benchmarks in turbocharged builds. 

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