2008 - 2014 Ford Falcon FG

Package overview

If you have moved beyond basic modifications and are targeting elite power levels, the Process West Stage 2 Performance Package will take you in the right direction.

While the Stage 1 kit is a powerhouse in its own right, the Stage 2 package steps up to a massive full-face intercooler core designed to handle the thermal loads of high-boost, high-kilowatt builds.

This package combines the heavy-hitting Stage 2 Intercooler with our signature Race Air Box and Battery Relocation Kit, providing a complete "front-end" transformation for your Falcon.

What’s Included in the Stage 2 Package?

1. Stage 2 Front Mount Intercooler Kit
The centerpiece of this package is a significantly larger, full-face intercooler designed for those pushing the absolute limits of the Barra platform.

Massive Core Dimensions: A huge 420 x 410 x 90mm bar and plate core provides a massive surface area for superior heat rejection.

High-Flow End Tanks: Features polished aluminium end tanks designed for smooth internal airflow and maximum pressure efficiency.

Premium Finish: The intercooler core is available in your choice of Black Powdercoated for a stealthy look or Silver for a classic performance aesthetic.

Full Hardware Kit: Includes mandrel-bent aluminium piping, high-quality silicone joiners, and stainless steel hose clamps.

2. Battery Relocation Kit
Because the Stage 2 cooling and intake systems require maximum real estate under the hood, this kit is an essential inclusion.

Optimized Layout: Moves the battery from the driver's side factory position to the passenger side, clearing the path for the high-volume intake.

High-Quality Components: Supplied with a CNC laser-cut battery tray and all necessary heavy-duty cables and fittings.

Simple Install: Can be fitted in approximately 45 minutes using standard hand tools.

3. Your Choice: Race Air Box Kit (4-Inch System)
Designed for extreme power levels (500rwkW+), this intake system eliminates the factory restriction. It features a massive 6-inch K&N pod filter and a 4-inch bell mouth for unrestricted flow.

Choose the option that matches your turbocharger configuration:

Option A: Standard 3" Turbo Inlet
The perfect choice for factory turbochargers or aftermarket units with a 3-inch inlet. Includes a wire-reinforced molded silicone hose that adapts the 4-inch airbox to the 3-inch turbo inlet.

Option B: 4" Turbo Inlet
For serious builds running upgraded turbos (0.7A/R cover) with a 4-inch inlet. This version includes a direct 4-inch to 4-inch silicone hose for the shortest, most efficient path possible.

Why Step Up to Stage 2?
The Stage 2 Package is for the enthusiast who doesn't want to do things twice.

By opting for the full-face 410mm high intercooler, you are ensuring that even during back-to-back runs or on the hottest Australian summer days, your intake air temperatures (IATs) stay low and your power remains consistent.

It is the perfect foundation for high-mount turbo setups or upgraded high-flow factory-position turbos.

In Pursuit of Something More. 

There's more power waiting under the hood, Process West will help you get it. 

Build It Once. Build It Right.

The Process West Performance Package is the definitive, unified solution to reach the highest caliber of your platform. Skip the incremental upgrades and get the job done right the first time. 

The Complete Airflow Solution.

Replace your restrictive factory components with a complete, bolt-on power system designed to work in perfect harmony.

Ground-Up Performance Engineering.

Our designs all follow a similar path. We remove the stock component and 3D scan the engine bay to determine the precise constraints of the available space. Once we know what we’re working with, we generate functional renders and finalise form, function, and fitment.

Following our digital models, we generate 3D printed prototypes for further, real-world confirmation of size, fitment, and installation ease. When our prototype is perfect, it's on to manufacturing.

Proudly Built Down Under.

All our products are built in-house at our Australian facility. From billet aluminium CNC machining, welding, powder coating and packaging. 

Preferred By Record Holders.

You’ll find Process West in some of the quickest and fastest builds in the world, driven by those who only care about one thing. Results.

Pioneers Since 2003.

Process West is built on continuous innovation. We’ve been working on performance dynamics for over 20 years. Every component we develop is designed to set new performance benchmarks.

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