2008 - 2014 Ford Falcon FG

Package overview

The Ford FG Falcon is a legend of Australian engineering, but if you're chasing real power, the factory cooling and intake systems are the first things that need to go.

The Process West Stage 1 Performance Package is a curated, "no-compromise" bundle designed to provide the airflow and thermal efficiency required for builds pushing 500rwkW+.

This package streamlines your upgrade path by combining our Stage 1 intercooler, a high-flow race intake, and the necessary battery relocation hardware into one seamless kit.

What’s Included in the Package?

Stage 1 Intercooler Kit

Stepped Design: Features a unique core (396 x 272 x 90mm bottom / 396 x 135 x 62mm top) to maximise surface area and cooling efficiency.

Bar & Plate Construction: Built for maximum heat dissipation and durability.

Zero Cutting: Engineered for a perfect fit with no modification to your vehicle required.

Complete Plumbing: Includes mandrel-bent aluminium piping, high-quality silicone joiners, and stainless steel hose clamps.

2. Battery Relocation Kit
To make room for a truly massive airbox, the battery needs a new home.

Precision Fit: Includes a CNC laser-cut battery tray and heavy-duty cabling.

Passenger Side Mounting: Moves the battery to the passenger side to clear the intake tract.

Easy Install: A straightforward bolt-in job that takes approximately 45 minutes with basic hand tools.

3. Your Choice: Race Air Box Kit
This is the heart of your engine's breathing system. Both options utilise a massive 6-inch K&N pod filter and a 4-inch bell mouth for maximum velocity.

You must choose the version that matches your turbocharger inlet:

Option A: Standard 3" Turbo Inlet
Select this if you are running the factory turbocharger or an aftermarket unit with a standard 3-inch inlet. It includes a specific wire-reinforced silicone hose to step down from the 4-inch airbox to the 3-inch turbo.

Option B: 4" Turbo Inlet
Select this if you have upgraded your turbocharger to a larger unit (such as a 0.7A/R cover) with a 4-inch inlet. This version provides a direct 4-inch to 4-inch silicone hose for a high-flow, unrestricted path.

Why This Process West Performance Package For Your FG Falcon??
By bundling these components, you ensure 100% compatibility across your entire front end.

The Race Air Box is designed specifically to occupy the space vacated by the Battery Relocation Kit, and the Intercooler piping is routed to complement the increased airflow.

Whether you are daily driving or hitting the drag strip, this Stage 1 kit provides the reliability and "headroom" your Falcon deserves.

In Pursuit of Something More. 

There's more power waiting under the hood, Process West will help you get it. 

Build It Once. Build It Right.

The Process West Performance Package is the definitive, unified solution to reach the highest caliber of your platform. Skip the incremental upgrades and get the job done right the first time. 

The Complete Airflow Solution.

Replace your restrictive factory components with a complete, bolt-on power system designed to work in perfect harmony.

Ground-Up Performance Engineering.

Our designs all follow a similar path. We remove the stock component and 3D scan the engine bay to determine the precise constraints of the available space. Once we know what we’re working with, we generate functional renders and finalise form, function, and fitment.

Following our digital models, we generate 3D printed prototypes for further, real-world confirmation of size, fitment, and installation ease. When our prototype is perfect, it's on to manufacturing.

Proudly Built Down Under.

All our products are built in-house at our Australian facility. From billet aluminium CNC machining, welding, powder coating and packaging. 

Preferred By Record Holders.

You’ll find Process West in some of the quickest and fastest builds in the world, driven by those who only care about one thing. Results.

Pioneers Since 2003.

Process West is built on continuous innovation. We’ve been working on performance dynamics for over 20 years. Every component we develop is designed to set new performance benchmarks.

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