Stage 2 Intercooler - Next Gen Ranger Raptor

SKU: PWRRIC02

$2,250.00 AUD

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The Process West Stage 2 Intercooler is the largest intercooler available for the Next Gen Ranger Raptor, purpose-built for owners who need more cooling capacity than the Stage 1 factory replacement can provide.

Largest core on the market.

At 510 x 550 x 70mm, this is the biggest intercooler core available for the Next Gen Raptor. The increased core size delivers greater cooling surface area, lower intake air temperatures, and more consistent power delivery under hard use, whether that is towing, off-road driving, or sustained high-performance conditions.

Minor trim required.

A small trim to the factory plastic is required for fitment. This is a straightforward process and does not affect the structural integrity or appearance of the vehicle.

Compatible with factory and aftermarket piping.

The Stage 2 intercooler works directly with the factory intercooler piping. For those looking to maximise the system further, the Process West Intercooler Hard Piping Kit is available separately in black or red (PWRRIC02B-pipe / PWRRIC02R-pipe).

The benchmark intercooler upgrade for the serious Next Gen Ranger Raptor build.

2023 - 2026 Ford Ranger Raptor (Next Gen)

Stage 2 Intercooler - Next Gen Ranger Raptor

$2,250.00 AUD

$2,250.00 AUD

Customer Reviews

Overall rating: 5.0 / 5 from 3 reviews.

Customer photo review of Stage 2 Intercooler - Next Gen Ranger Raptor

540whp, almost 530lbft TQ Says it all. And almost 1mpg better fuel mileage! I have the entire Process West catalog of parts; Intercooler, Charge & Crossover pipes, Cold Air Intake/Filter Box, and Transmission Cooler. I knew the PW brand from previous Subaru builds and didn’t hesitate and ordered everything they made for my truck. Quality and fitment are of the highest caliber as is the factory support—even all the way over here in the USA. At first, my plan was stage 1 (then wanted more). I changed my mind and after a quick email to PW, a charge pipe conversion kit to Stage 2 was in the mail—and they also saved me money by sending me to a U.S. based distributor that had a sale on the larger Intercooler. A year after all the parts were installed, and while cleaning air filter, I over tightened my plexiglass Airbox lid and “star” cracked it around screw holes—another simple email and instantly a new replacement lid showed up. PW has the engineering, manufacturing, and customer service which are all beyond reproach—think about that before you consider a lower priced option.

Stage 2 Intercooler - Next Gen Ranger Raptor

In Pursuit of Something More. 

There's more power under the hood, and the stock intercooler isn’t going to unlock it. Ours will.

Ground-Up Performance Engineering.

Our designs all follow a similar path. We remove the stock cooler and 3D scan the engine bay to determine the precise constraints of the available space. Once we know what we’re working with, we generate functional renders and finalise form, function, and fitment.

Following our digital models, we generate 3D printed prototypes for further, real-world confirmation of size, fitment, and installation ease. When our prototype is perfect, it's on to manufacturing.

Proudly Built Down Under.

All our products are built in-house at our Australian facility. From billet aluminium CNC machining, welding, powder coating and packaging. 

Tested & Independently Verified.

We take our product testing one step further. Every new Intercooler is sent to specialist tuners who confirm installation ease, power gains, and reliability.

Preferred By Record Holders.

You’ll find Process West in some of the quickest and fastest builds in the world, driven by those who only care about one thing. Results.

Pioneers Since 2003.

Process West is built on continuous innovation. We’ve been building intercoolers and innovating airflow dynamics for over 20 years. Every intercooler we develop is designed to set new performance benchmarks in turbocharged builds. 

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