The Process West Radiator Cover is a functional engine bay upgrade that improves cooling efficiency while adding a clean, purposeful look under the bonnet.

Form follows function.

A radiator cover does more than look good. Without one, air entering the engine bay disperses rather than flowing directly through the radiator core. The Process West Radiator Cover seals this gap, directing airflow where it is needed most and improving cooling efficiency as a result. For track use or driving in warmer climates, this translates to more consistent engine temperatures and better thermal management under sustained load.

Built to last.

Fabricated from high-grade aluminium and finished in wrinkle black or red powder coat, the cover is built for long-term durability with strong resistance to rust and corrosion.

Please note this cover is designed for vehicles retaining the factory inlet chute. Everything required for installation is included in the kit.

The Process West Radiator Cover is a functional engine bay upgrade that improves cooling efficiency while adding a clean, purposeful look under the bonnet.

Form follows function.

A radiator cover does more than look good. Without one, air entering the engine bay disperses rather than flowing directly through the radiator core. The Process West Radiator Cover seals this gap, directing airflow where it is needed most and improving cooling efficiency as a result. For track use or driving in warmer climates, this translates to more consistent engine temperatures and better thermal management under sustained load.

Built to last.

Fabricated from high-grade aluminium and finished in wrinkle black or red powder coat, the cover is built for long-term durability with strong resistance to rust and corrosion.

Please note this cover is designed for vehicles not using the factory inlet chute. Everything required for installation is included in the kit.

The Process West Silicone Throttle Coupler is a direct replacement for the factory joiner between the top mount intercooler and throttle body, built to a noticeably higher standard than the part it replaces.

Featuring a thicker wall construction and stronger silicone compound, it offers improved durability and greater resistance to heat and boost pressure over the long term. A straightforward upgrade that adds reliability to one of the most stressed connections in the intake system.

The Y-Pipe is the connection between the turbo compressor outlet and the intercooler. This pipe due to the design of most Subaru top mount intercoolers, takes the shape of the letter 'Y'. Almost all of the aftermarket Y-pipes we see do not distribute the charge air flow along the intercooler evenly. Their Y-pipe usually consists of one nicely flowing section with an afterthought spout as the second duct.

Once install it is easy to see that the Process West Silicone Y-Pipe will give perfect charge air distribution. Combining all 3 features of out top mounted intercooler gives the perfectly designed top mounted intercooler for Subaru.

Replace your intercooler sticker with a fresher look.

Made in-house alongside the Intercooler cores they are placed on, the Process West Silver Sticker is made from superior quality vinyl featuring a Satin Aluminum finish.

With dimensions of 270mm x 14mm, this is the exact decal that has been placed on our Intercooler cores for over a decade.

Also suitable for car windows, tool boxes, or anywhere else you’d like to it show off.

The Process West Stage 1 Front Mount Intercooler for the 2022+ VB WRX is the essential cooling upgrade for those looking to handle the demands of the FA24.

This Intercooler delivers superior air intake cooling, directly lowering air intake temperature, improving efficiency, throttle response, and a more consistent performance across the rev range.

This Intercooler offers a generous 525 x 350 x 75mm core with greater internal fin density than the factory core, met with hi-flowing cast intercooler end tanks designed for maximum flow distribution.

Keep The Crash Bar

This Intercooler's unique design places the core deeper into the engine bay, allowing for the retention of the factory crash bar.

Bolt-on Installation

Absolutely NO cutting or permanent modification to the front bumper is necessary for installation. All necessary brackets, silicone couplers, and stainless steel hose clamps are included.

Whether you’re pushing for peak performance gains or a reliable, cool performance boost, the Process West FMIC is the bedrock for your VB WRX build.

The new Process West Front Mount Intercooler Kit for the 2022+ VB WRX allows for superior air intake cooling. This is achieved by using light-weight CNC mandrel bent aluminuim intercooler piping and a large 525x350x75mm bar & plate intercooler core.

The beautiful thing about this front mount kit is that there is no cutting required in order to fit and install, and everything you need to complete install is included in the kit - i.e. hose clamps, intercooler brackets etc. With a choice of a black powdercoated or silver finished intercooler, its not hard to see why this is the best option for you car.

The Process West Stage 1 Front Mount Intercooler Kit for the 2022+ VB WRX is the essential cooling upgrade for those looking to handle the demands of the FA24.

This version of the Process West Stage 1 Front Mount Intercooler Kit is intended exclusively for those looking to install the Process West VB FA24 WRX Intake Manifold (Standard & Port Injection), allowing for an easy fitment without the need for an Adaptor Pipe (PWIM010AP).

The reason Process West provides this alternative Kit is due to the new throttle body position of the Process West Intake Manifold, which is lower and closer to the firewall than the factory design. This kit will not be compatible with the factory intake.

If you do plan to install the Intake Manifold at a later date, we recommend our traditional Stage 1 Kit (PWFMIC10B) which is compatible with the factory intake. When you upgrade to the Process West Intake Manifold, our Adaptor Pipe (PWIM010AP) will make your Intercooler kit compatible with the Intake.

This Intercooler Kit delivers superior air intake cooling, directly lowering air intake temperature, improving efficiency, throttle response, and a more consistent performance across the rev range.

This Intercooler offers a generous 525 x 350 x 75mm core with greater internal fin density than the factory core, met with hi-flowing cast intercooler end tanks designed for maximum flow distribution.

Precision Piping - The lightweight CNC mandrel-bent aluminum intercooler piping ensures smooth, unrestricted airflow and a perfect fit with the PW Intake Manifold.

Keep The Crash Bar! This Intercooler's unique design places the core deeper into the engine bay, allowing for the retention of the factory crash bar.

Bolt-on Installation - Absolutely NO cutting or permanent modification to the front bumper is necessary for installation. All necessary brackets, silicone couplers, and stainless steele hose clamps are included.

Whether you’re pushing for peak performance gains or a reliable, cool performance boost, the Process West FMIC is the bedrock for your VB WRX build.

The Process West Ford Falcon Fuel Rail Fitting Kit includes all Speedflow fittings and fuel hose required, along with the TurboSmart FPR 1200 regulator.

Can be used to plumb upto standard Ford Fuel Rail or the Process West Dual Entry Billet Fuel Rail

Stage 1 Front Mount Intercooler Core — Ford Falcon FG

The Process West Stage 1 is the ideal entry point for FG Falcon owners looking to move beyond the factory intercooler. Featuring a unique stepped core design engineered specifically for the FG platform, it delivers genuine cooling improvement with a straightforward, no-cut installation.

Stepped core design. The Stage 1 uses a two-section stepped bar and plate core — a 396 x 272 x 90mm bottom section paired with a 396 x 135 x 62mm top section. This design maximises the available space in the engine bay while maintaining smooth airflow and effective charge air cooling throughout.

Bar and plate construction. Bar and plate cores are chosen for their superior heat dissipation and heat soak resistance over tube and fin alternatives. Under sustained hard driving, the Stage 1 continues to perform where the factory core falls short.

Zero cutting required. Installation is straightforward with no cutting or permanent modification needed, making the Stage 1 an accessible upgrade for FG Falcon owners at any level of experience.

Finish options. Available in black powdercoat or silver finish to suit your build.

A clean, effective intercooler core upgrade for the Ford Falcon FG.

The Process West Stage 1 Front Mount Intercooler Kit is a complete cooling upgrade for the Ford Falcon FG, built around a unique stepped core design engineered specifically for the FG engine bay.

Stepped core design. The Stage 1 uses a two-section stepped bar and plate core — a 396 x 272 x 90mm bottom section paired with a 396 x 135 x 62mm top section. This design maximises the available space in the engine bay while maintaining smooth airflow and effective charge air cooling throughout.

Zero cutting required. Installation is straightforward with no cutting or permanent modification needed, making this an accessible upgrade for FG Falcon owners at any level of experience.

Complete kit. Mandrel bent aluminium piping, all necessary silicone joiners, and stainless steel hose clamps are included for a fully integrated, factory-quality finish.

Finish options. The intercooler core is available in black powdercoat or silver finish to suit your build.

A clean, complete intercooler upgrade for the Ford Falcon FG.

Already running the superior airflow of our Stage 1 Intercooler Piping Kit? Now you can complete your upgrade path to maximum cooling performance without replacing your perfectly good piping!

This Conversion kit is the essential hardware package for owners who are stepping up their intercooler core from the Process West Stage 1 to the massive Process West Stage 2 Intercooler Core.

Built for a seamless upgrade - The Process West Stage 2 Intercooler core is significantly larger than the Stage 1, requiring specific components to align correctly with your existing Stage 1 piping. This kit provides those crucial connecting pieces to ensure a precise, leak-free connection.

Precision Piping - The lightweight CNC mandrel-bent aluminum intercooler piping ensures smooth, unrestricted airflow and a perfect fit between your Stage 1 Piping and the Stage 2 Core.

The Process West Stage 2 Front Mount Intercooler (FMIC) is the definitive cooling solution for the FA24 engine. Engineered for drivers seeking maximum efficiency and consistent power, this kit transforms the performance profile of your VB WRX.

Superior Thermal Performance
Designed to drastically lower intake air temperatures (IATs), this intercooler ensures your Subaru maintains peak timing and boost pressure even under heavy load.

High-Density Core: Massive 525 x 350 x 100mm core featuring high internal fin density.

Optimised Airflow: High-flow cast aluminum end tanks ensure even air distribution across the entire core surface.

Enhanced Response: Experience sharper throttle response and reliable power throughout the entire RPM range.

Uncompromised Engineering
Most front mount kits require significant sacrifices. The Process West design prioritises both performance and vehicle integrity:

No-Cut Installation: This is a true bolt-on kit. No cutting or permanent modification to your front bumper is required.

What’s Included
Everything needed for a professional-grade installation is in the box:

• Stage 2 Front Mount Intercooler Core
• Model-specific mounting brackets
• Multi-layer silicone couplers
• Stainless steel hose clamps

Elevate your VB WRX build with the cooling foundation it deserves.

The Process West Stage 2 Front Mount Intercooler Kit is the complete cooling solution for the VB WRX. Everything you need to transform your FA24's thermal performance, in one box.

Pairing the Stage 2 Intercooler's massive 525 x 350 x 100mm high-density bar and plate core with lightweight CNC mandrel bent aluminium piping, this kit delivers a seamless, high-flow system from end to end.

Superior thermal performance. Designed to drastically lower intake air temperatures (IATs), ensuring your Subaru maintains peak timing and boost pressure even under heavy load consistently, across the entire RPM range.

True bolt-on fitment. No cutting. No permanent modification to your front bumper. Just a clean, professional install using everything included in the kit.

Your finish, your choice. Available in black powdercoat or raw aluminium. Built to look as good as it performs.

What's included:

• Stage 2 Front Mount Intercooler Core (525 x 350 x 100mm)
• Aluminium intercooler piping
• Model-specific mounting brackets
• Multi-layer silicone couplers
• Stainless steel hose clamps

The complete foundation for your VB WRX build.

The Process West Stage 2 Front Mount Intercooler Kit for the 2022+ VB WRX is the essential cooling upgrade for those looking to take their FA24 to the next level.

This version of the Process West Stage 2 Front Mount Intercooler Kit is intended exclusively for those looking to install the Process West VB FA24 WRX Intake Manifold (Standard & Port Injection), allowing for an easy fitment without the need for an Adaptor Pipe (PWIM010AP).

The reason Process West provides this alternative Kit is due to the new throttle body position of the Process West Intake Manifold, which is lower and closer to the firewall than the factory design. This kit will not be compatible with the factory intake.

If you do plan to install the Intake Manifold at a later date, we recommend our traditional Stage 2 Kit (PWFMIC11B) which is compatible with the factory intake. When you upgrade to the Process West Intake Manifold, our Adaptor Pipe (PWIM010AP) will make your Intercooler kit compatible with the Intake.

This Intercooler Kit delivers superior air intake cooling, directly lowering air intake temperature, improving efficiency, throttle response, and a more consistent performance across the rev range.

This Intercooler offers a generous 525 x 350 x 200mm core with greater internal fin density than the factory core, met with hi-flowing cast intercooler end tanks designed for maximum flow distribution.

Precision Piping - The lightweight CNC mandrel-bent aluminum intercooler piping ensures smooth, unrestricted airflow and a perfect fit with the PW Intake Manifold.

Bolt-on Installation - Absolutely NO cutting or permanent modification to the front bumper is necessary for installation. All necessary brackets, silicone couplers, and stainless steel hose clamps are included.

Whether you’re pushing for peak performance gains or a reliable, cool performance boost, the Process West FMIC is the bedrock for your VB WRX build.

The Process West Ford Falcon Fuel Rail Fitting Kit includes all Speedflow fittings and fuel hose required, along with the TurboSmart FPR 1200 regulator.

Can be used to plumb upto standard Ford Fuel Rail or the Process West Dual Entry Billet Fuel Rail

The Process West Stage 2 Intercooler is the largest intercooler available for the Next Gen Ranger Raptor, purpose-built for owners who need more cooling capacity than the Stage 1 factory replacement can provide.

Largest core on the market.

At 510 x 550 x 70mm, this is the biggest intercooler core available for the Next Gen Raptor. The increased core size delivers greater cooling surface area, lower intake air temperatures, and more consistent power delivery under hard use, whether that is towing, off-road driving, or sustained high-performance conditions.

Minor trim required.

A small trim to the factory plastic is required for fitment. This is a straightforward process and does not affect the structural integrity or appearance of the vehicle.

Compatible with factory and aftermarket piping.

The Stage 2 intercooler works directly with the factory intercooler piping. For those looking to maximise the system further, the Process West Intercooler Hard Piping Kit is available separately in black or red (PWRRIC02B-pipe / PWRRIC02R-pipe).

The benchmark intercooler upgrade for the serious Next Gen Ranger Raptor build.